Heat, moisture, vibration, and excessive impact are four of the top ways to make a battery fail or significantly reduce its life. Without the specific design of the battery cover and additional components inside it, the pack won’t handle those well, forcing you to replace batteries more frequently. It can even help channel water and debris away from the electronics and reduce the effects of vibration. Each one is intentionally designed to help dissipate heat. Housing DesignĪ battery housing does more than just give the pack an identifiable look and feel. When you use a cheaper knock-off battery, you run the risk that the battery may not be compatible with the energy demands of the system, which can lead to damage to the battery, tool or charger. Advancements in motor design and cell size allow increased power levels not possible in many older designs. When tool manufacturers design a battery-operated product system, both cell and component selection have an effect on a system’s ability to efficiently deliver energy. Knock-off batteries don’t necessarily use cells from those manufacturers because the name of the game is lowering costs. Those cheaper cells carry a higher risk of failure, particularly when you combine them with a lack of electronic communications during charge and discharge cycles. ![]() Original batteries from Power Tool Institute member manufacturers use cells with proven designs, strict quality control, and longer lasting capacity. Not all lithium-ion cells are created equal. While communication plays a huge role in why you use original manufacturer power tools batteries, there are other elements.
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